Originally Posted By: floyd jane
Hey, Scott...

Did you consider using a sturdy foam or Styrofoam? - both easily cut with a snap-blade knife (cheap) fully extended...

OR... with cellophane wrap (or a long bag of some kind) laid in there, you could use Great Stuff gap filler to create an insert that would fit well...

And these would not add any (or much) weight to your case...


Not a bad idea either. That's the way we used to ship stuff (expanding foam in a bag) of test instruments when we didn't have original packaging.

In true nerd fashion, I will admit that I'm using this project as an excuse to try out the CAD software and the the CNC.